Concrete Repair Services Before & After Photos

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PolyLeveling Raised Settling Entryway

Owners of public buildings must be very cautious about having tripping hazards on sidewalks.

All concrete slabs settle – it’s a matter of when, not if, it will happen.

The Raytown School District has used Thrasher Foundation Repair on many occasions to maintain the safety of the sidewalks and flatwork around their schools and office buildings.

Owners of most public buildings are required to repair any public sidewalk or entryway that has more than 3/4″ differential movement from one piece of flatwork to another.

Thrasher was hired to eliminate any potential tripping hazards along the sidewalks and entryways at one of the district's office buildings. We were able to return all the concrete flatwork to the original condition without interrupting their working schedule or the facility's function.

Although we do not use or provide mudjacking services today, we provide a polyurethane injection system, PolyLevel, to offer an economical, quick and effective solution for lifting situations like these and residential sidewalks, patios and driveways.  

Sunken or heaved concrete slabs can present tripping hazards that you may be liable for as a homeowner. Concrete repair is essential to protect your driveway, sidewalk or patio for the future. 

At Thrasher Foundation Repair, we use PolyLevel® for concrete leveling because it's a fast and effective way to lift and stabilize sinking concrete. PolyLevel is a lightweight, strong high-density polyurethane foam developed by our sister company Supportworks and only available to an exclusive network of foundation and concrete repair contractors. It lifts and supports concrete slabs without adding weight to the soil beneath, and it's waterproof so that it won't wash out or dry out like traditional mudjacking material. It's environmentally friendly, too, with no environmentally harmful chemical leaching. Concrete leveling with PolyLevel expanding foam not only raises concrete slabs but also compacts the soil around them, creating a stable environment that will ensure that your driveway, patio or pool deck remains level into the foreseeable future.

Our comprehensive concrete protection system provides additional durability:

  1. Your concrete is lifted and leveled using PolyLevel® foam.
  2. Your cracked concrete and control joints are filled and sealed using NexusPro joint sealant.
  3. The whole surface is protected from the elements with a coat of SealantPro™, which permanently bonds to your concrete.

When you lift, level and protect your home's concrete, you can rest assured it will keep looking and working great well into the future — plus, you'll sleep better knowing you've got a five-year warranty.

When we visit your home for the first time, you can expect a thorough inspection and a detailed explanation of the concrete leveling solution we propose and why. We offer several levels of protection and transparent pricing to meet your specific needs. 

We use PolyLevel to lift and level concrete. PolyLevel polyurethane foam is pumped beneath cement slabs through tiny ports about the size of a penny. Initially, PolyLevel flows like water, filling even the smallest cracks and crevices in the soil. It quickly expands and hardens, lifting the concrete slabs above it and compressing the ground around it at the same time. PolyLevel is waterproof, so it will never wash out, and it won't degrade over time due to temperature extremes. It's environmentally friendly, too, with no ecologically harmful chemical leaching. Best of all, PolyLevel cures quickly, allowing your concrete to be used usually the same day.

Concrete Driveway Joint Sealant Adds Protection Against Future Damage

Our silicone-based sealant, NexusPro, looks great, and works better than traditional, off-the-shelf caulking to protect your concrete from the elements.

NexusPro driveway sealant

Why should you seal your joints on your concrete?

When it rains, the moisture can wash away the soil or leave it so saturated and soft that it cannot support the concrete above it. Sometimes this is due to improper drainage, or other times it is a matter of unusual amounts of water getting to the soil underneath the concrete. Lines in the concrete are called control joints because they are supposed to control the cracking patterns when the concrete was initially poured. These control joints will eventually crack through the slab after the concrete is poured in place. This is a perfect path for water to flow down and under the concrete slab. This creates more erosion and more wet, weak soil. When this happens, the soil shifts, and there becomes unsupported areas of concrete, which will result in additional cracks in the concrete or unlevel concrete. Another type of movement that could occur in the concrete if the joints are not sealed is heave. Heave is caused by the ground's expansion and is usually associated with clay soils that swell when they get wet. If you get too much moisture underneath your slab, that soil will expand and cause the concrete to become uneven in portions, in parts. This can also occur during the winter months. If there is moisture in the expansive clay soil and it freezes, it will swell. Similar to a pop bottle in the freezer. Sealing the joints between the concrete slabs that make up your driveway or sidewalk is a crucial step to preventing future damage like sinking and cracking.

Urethane or polyurethane caulks adhere well to concrete. This material provides an impermeable adhesive to prevent moisture, air, and debris from entering cracks. The downside to urethane caulk breaks down and degrades when UV light is present. This is not ideal for outside concrete, and we expect to replace it every few years. 

Our silicone-based sealant, NexusPro, not only looks great but works better than traditional, off-the-shelf caulking material to protect your concrete - and the soil it rests on - from the elements. It remains highly flexible regardless of the weather conditions. It will not de-bond, and it is UV resistant so that it won't crack or breakdown. NexusPro has a quick curing process, so you only must wait for hours instead of days to drive or walk on the sealed areas.

Expert installation is vital. Our technicians will carefully prep and clean the existing joints and cracks. Then several passes are made with a spatula spoon to make sure there is a perfect result. The final touch of sand is then applied to help blend in the color of the concrete.

By preventing water from seeping through concrete slabs, the soil below is less prone to erosion and settlement, which is the root of almost every issue related to concrete sinking and cracking.

Check out a before and after photo from one of our recent concrete repair projects in Omaha, NE.

 

Concrete Expansion Joint Prevents Driveway Cracking and Structural Damage

Long Narrow Driveway Repaired with PolyLevel

Long narrow driveways can be difficult to repair, especially when houses are in close in proximity. There are a couple of options when it comes to repairing driveways. Some contractors still use the old-school repair for settled concrete. They use heavy equipment to demolish the cracked, settled sections of concrete. With concrete replacement you often get a damaged areas, such as yards, and that's off limits until the new concrete hardens and cures. More importantly, the new concrete is going onto the same problem soil which caused the issue in the first place. Another method is mud jacking but leaves the concrete with noticeable injection holes that are 1”-2” in diameter. The material used in mud jacking is not waterproofed which could wash out if not properly sealed, but the material is extremely heavy. Knowing the weight of the original concrete, over a poor soil base, is usually what cause settlement in the first place and by adding additional weight you’re asking for additional settling to occur.

Long driveways, comes a lot of concrete to potentially replace. Typically, homeowners won’t replace the entire driveway do to the cost. More common they elect to fix the damaged areas. You can only imagine what, the end result looks like. Yes, a checkered board style driveway. The new concrete that was poured will never matched the original concrete, and usually stands out like a sore thumb. There are several variable which will control the color of the concrete. These include weather, finishing practices, the relative moisture content of the subgrade, the curing process, and the age of the original concrete. These factors are not always consistent. For instance, a cloudy day versus a hot sunny day pour can make the concrete turn out differently.

Even if you considered patching the problem areas, there are still problems that could exists. When concrete is poured there are two things that happens. It gets hard and it cracks. To control the cracking pattern, contractors will trowel or cut lines in the concrete to control the cracking pattern. These control joints will eventually crack through the slab. When it rains, this is a perfect path for water to flow down and under the concrete slab. Your long and narrow driveway accumulates a lot of water to travel down. This creates erosion and more wet, weak soil. When this happens, the soil shifts, and there becomes unsupported areas of concrete. Easy concept to think about is stepping in a mud. Now, imagine not only the weight of the concrete on the unsupported soil but driving a car on a driveway add tremendous added weight. If part of your concrete slab is supported in one section and not in others, the unsupported pieces may crack away from the other section which will result in additional cracks in the concrete or unlevel concrete.

PolyLevel is a state-of-the-art alternative to mudjacking, re-leveling grout or concrete replacement. PolyLevel is a high-density expanding foam that our technicians can use to raise settled concrete. The two-part polyurethane foam mixture is injected through small holes drilled in the settled concrete. Our installers are trained to control the injection process so that just enough foam is used to re-level the concrete deck and to fill additional voids under the concrete. Because the foam's expanding action fills voids in loose soil, this concrete leveling technique improves the soil's stability and load-bearing characteristics. You can feel confident that settlement won't occur again. Once the slabs have been lifted level, we can also come in and provide a silicone polyurethane sealant that will keep water from going through any joints and causing future erosion or a possible heave situations.

The polyurethane foam system offers numerous features and benefits:

Lightweight - Our polyurethane foam weighs approximately 4-6 pounds per cubic foot when installed, in comparison to traditional mortar-based material which weighs 120 pounds per cubic foot.

High capacity - Lifting action is a result of the expansion of the polymer, allowing for lifting of a much higher load than traditional mudjacking, which relies on hydraulic pressure being contained under a slab.

Accurate lift - Calculated reaction time of the expanding polyurethane foam allows for targeted, precise lifting of the slab.

Waterproof - Polyurethane formula is fully waterproof, so it won't wash out, won't be impacted by freeze/thaw cycles and can be used to under-seal slabs and stop a variety of infrastructure leaks.

Non-invasive - PolyLevel equipment can be used in extremely limited access areas and won't disturb lawn or landscape.

Quick cure time - Within just 15 minutes after injection, the concrete slab is ready for heavy loading; compared to conventional mudjacking which takes several days to cure.

Environmentally-friendly - With PolyLevel there's no need to demolish the concrete and transport the waste to a landfill.

The photos speak for themselves with this concrete driveway repair project in Lincoln, NE. After the concrete slabs were lifted and leveled back to their original position, we used NexusPro silicone-based caulking to seal the joints and cracks. The result not only looks great, but at a fraction of the cost of full replacement, this driveway is protected against future sinking and settlement problems. 

Retaining Wall Replacement

A local homeowners’ association was experiencing deteriorating timber retaining walls that required complete replacement.

Thrasher Foundation Repair replaced the retaining wall and addressed drainage issues.

Thrasher engineered a more structurally sound foundation repair solution by constructing modular block walls. The new block walls offer a more pleasing curb appeal and design, while still providing a structural and permanent foundation.

Thrasher successfully gave this property an effective and beautiful makeover.

A drainage issue that was affecting the growth of some of the association’s decorative trees was also addressed. The trees were saved by integrating a drainage system behind the new block retaining walls and managing the runoff water.

Get a Free Estimate

Give us a call at 1-800-827-0702 or complete this form and we'll contact you shortly to schedule a Free Inspection, and you'll get a no-obligation written quote during our initial visit.
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